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USB Battery Pack

I recently came across the Minty Boost project and instantly knew that was a piece of hardware I wanted to have, in order to extend battery life of my Nintendo DS (using an USB charger cable I bought the other day) and of my Creative MuVo. The only problem with the Minty Boost though is, that I wasn't able to find the used IC at my electronic parts vendor of choice, Reichelt. So I searched for a substitute and came across the LT 1073 CN8. In it's datasheet I quickly found an example circuit for my application - namely converting the voltage supplied by two AA in series (3V) into the 5V expected from the USB port. Some merge of the example circuit and the Minty Boost, and this one was born:

Schematic

The parts used were the following:

Name Description Reichelt ID Approx. price per piece
R1 100 Ohm Resistor 1/4W 100 0.10€
R2 47 kOhm Resistor 1/4W 47K 0.10€
R3 2.2 kOhm Resistor 1/4W 2,2K 0.10€
C1 100µF Capacitor (axial) AX 100/16 0.14€
C2 100µF Capacitor (axial) AX 100/16 0.14€
D1 1N5818 Diode 1N 5818 0.06€
L1 68µH Inductor SMCC 68µ 0.19€
IC1 LT 1073 DC/DC Converter LT1073 CN 8 4.80€
X1 Female USB A Connector USB AW 0.25€
Mount for 2 AA Batteries HALTER 2xUM3-DK 0.23€
Battery clip for the mount CLIP 9V 0.09€
Breadboard H25PR050 0.61€
Total cost 6.81€

I first built the prototype on a test board and checked it thoroughly.

As I was planning to put the circuit into an old Penguin Peppermints tin lying around (someone in this household really likes them :-D), I implemented the circuit on a piece of breadboard fitting into the tin together with battery mount and usb connector. And this is the end result (click to enlarge):

img_1819.jpg
The finished pack
img_1820.jpg
The finished packs interior
img_1821.jpg
My NDS charging from the pack
img_1822.jpg
Same as before
img_1823.jpg
Creative MuVo running from the pack
img_1824.jpg
Same as before

Variation

Instead of the LT 1073 CN8 I used in the circuit above, you can also use the LT 1073 CN8-5 like Andi did, which already includes the right resistor combination for an output voltage of 5V. In order to make it work though, you'll need a slightly different circuit – just omit R2 and R3 and instead directly connect the output of the diode with pin 8 of the IC:

Schematic for CN8-5 version

Discussion

DanielDaniel, 2008/04/10 16:04

Hi!

I like the circuit - Cool - just would like to use a smaller packaging and AAA batteries … I am sure I can come up with something …

But one question beforehand: is the voltage of 3V regulated? How does USB react on voltage that is unregulated?

looking at the prices on reichelt.de it looks like the whole thing must basically be done for fun - not to save money. These boxes can be bought for almost that price …

Am I right that you can actually change the voltage if you use the upper layout and replace the voltage devider (made up of the 2 resistors) with a potentiometer. This way you could also connect other outputs to the device that require other voltages. Or maybe in that case it would be better to use a shift for different voltages … or … connect a voltmeter also :-)

best regards Daniel - also from Germany :-)

PS.: you do not seriously expect people to put in their Emailaddress there?

fooselfoosel, 2008/06/19 19:42

Just saw this comment, sorry for the belated answer.

Regarding input voltage regulation, the capacitor parallel to the input is supposed to stabilize the input. In my experience, that is sufficient for satisfying results when charging a Nintendo DS or running a Muvo.

The potentiometer thing should work, although I wouldn't want to fumble around with something like this on the run. A switch for changing between common resistor combinations might be an option though.

And I don't care whether people put in their email addy here, I would certainly not use it for anything (despite maybe sending a reply on a comment by email as well if it takes some time, like now), but it comes in handy for gravatars. So do what you like, but please don't put me in the spammer category, I'm kinda allergic to such things ;)

sathishkumarsathishkumar, 2008/06/19 19:33

what is the input voltage of the USB charger

fooselfoosel, 2008/06/19 19:37

As indicated in the schematic: 2×1.5V = 3V, output is 5V

dddddddddddddddd, 2008/06/30 16:01

Could it charge an ipod?

McDonaldMcDonald, 2008/06/30 16:05

answer

fooselfoosel, 2008/06/30 19:49

question.

fooselfoosel, 2008/06/30 19:51

If the ipod works with a regular USB connection and does not need any currents on the data lines – maybe. I have no idea, I don't have an ipod, and I don't ever plan to get one (or anything from that fruit computer company that is).

JoeJoe, 2008/08/18 22:51

Hi em i really want one of this USB Batterie Pack what should i do ?

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hacks.txt · Last modified: 2008/03/26 12:35 (external edit)